5 Steps to Upgrading Your Industrial Network

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Industrial Network

In today's climate, many businesses seek innovative solutions to expand their capabilities while cutting costs. Upgrading an industrial PoE network allows for the deployment of more devices with increased data transfer rates, reducing power consumption and lowering costs simultaneously.

Here's how you can upgrade your industrial PoE network in five steps.

What is Power over Ethernet (PoE)?

PoE technology allows data and power to be transmitted to connected devices via a single Ethernet cable. Ethernet cables contain two pairs of twisted copper wires that carry the electrical signals needed for both.

The types of PoE and their characteristics include:

Type 1: PoE

IEEE 802.3af delivers up to 15.4 watts of power per port. It is used for low-power devices like simple IP cameras, IP phones, and essential wireless access points.

Type 2: PoE+

IEEE 802.3at delivers up to 30 watts of power per port. It is used for higher-power devices like dual-band wireless points, advanced IP cameras, and video conferencing equipment.

Type 3: PoE++

IEEE 802.3bt (Type 3) delivers up to 60 watts of power per port and supports high-power devices such as LED lighting systems, digital signage, and PTZ cameras.

Type 4: PoE++

IEEE 802.3bt (Type 4) delivers up to 100 watts of power per port and supports power-demanding devices like laptops, small displays, and thin clients.

When upgrading your industrial PoE network, checking compatibility between newer and existing devices and infrastructure is crucial. Newer standards are often backward-compatible with older ones.

What is a PoE Powered Device (PD)?

A PoE PD is any device that end users implement powered via PoE, such as:

     Computers.

     Hi-powered wireless access points.

     IP cameras.

Compatible PoE network devices are easier to install and manage because they do not require dedicated power outlets or separate cables.

What is PoE Powered Sourcing Equipment (PSE)?

PoE PSE refers to those devices that provide power to PDs. PoE switches and PoE injectors are common types of PoE PSE.

PoE Switches

These network switches have built-in PoE capabilities, enabling them to power multiple PoE PDs connected to their ports.

PoE Injectors

PoE injectors are standalone devices that can add power transmission capability to a single Ethernet cable. They enable a non-PoE switch or wall outlet to power PoE PDs.

PoE PSEs are incredibly useful when upgrading an industrial network that may incorporate legacy equipment.

Planning a PoE Network Upgrade

A PoE network upgrade requires preparation, including thoroughly evaluating the existing network, identifying which components need upgrading, and establishing a budget. The Ethernet Alliance, a global consortium of member organizations dedicated to advancing Ethernet, has instituted a PoE certification program to prevent compatibility issues. This program helps users identify standard-compliant devices to ensure interoperability.

Extend the upgrade cycle to accommodate future growth. Increasing bandwidth can avoid unnecessary bottlenecks in the future and prevent slow response times when the network is almost at capacity. If the network currently uses CAT5 or CAT5e cables, consider upgrading to CAT6 or CAT6A to meet market demand. Consider investing in an uninterruptible power supply (UPS) to maintain operations during power outages.

PLANET Technology USA can help you find the right solution for your upgrade.

Step-by-Step Instructions for Upgrading an Industrial PoE Network

Upgrading an industrial PoE network can significantly improve efficiency and scalability. Installation is straightforward whether your upgrade requires managed or unmanaged switches, injectors, or other PoE solutions.

1. Assess Network Compatibility

Identify existing devices and list all PoE PDs and their requirements. All networking equipment must comply with IEEE standards.

2. Decide on the Right PoE Standard

Select a PoE standard that will meet the power needs of your existing PDs and the requirements of future expansion.

3. Choose Your PoE Equipment

Choose PoE switches with the appropriate number of ports without exceeding your power budget. PoE injectors and extenders can supply power to individual devices and extend the reach of your PoE to remote locations if needed.

4. Map out the Network Upgrade

Creating a detailed diagram can help visualize the new network configuration. Calculate the total power connected to the PDs to ensure the PSE can provide sufficient power. Make any needed adjustments.

5. Install and Power Up the New PoE Equipment

Implementing the upgrade involves a few steps to ensure everything is connected correctly:

     Install new switches, injectors, or extenders.

     Power up the network.

     Configure IP addresses, VLANs, and other network settings.

     Test and troubleshoot the network to identify and solve any issues.

Employ network monitoring tools to track performance and identify potential problems.

Ease of Installation

Industrial-hardened PoE devices require one CAT5e, CAT6, or CAT6A Ethernet cable to deliver power and data from the PSE to each PD. The PSE and PD should be plug-and-play, requiring very little special equipment to wall mount or secure in place. Some setup may be required when installing a managed switch. Tech support can help you with this.

Environmental Factors to Consider

Environmental factors can significantly impact the performance and reliability of PoE deployments:

     Temperature: Temperature fluctuations and extreme heat or cold can stress components, hinder power delivery, and lead to premature device failure.

  • Humidity: High humidity can lead to corrosion and short circuits, while low humidity can cause static electricity, damaging electronic components.
  • Dust and Debris: Dust can clog cooling vents and interfere with electrical connections.
  • Vibration and Shock: The physical stress caused by vibration can weaken cable connections, damage delicate electronic components, and lead to signal loss.
  • Electromagnetic Interference (EMI): EMI can degrade signal quality, causing data transmission errors.
  • Outdoor Exposure: Rain, snow, wind, and UV radiation can affect device performance and lifespan.

Versa Technology offers industrial-hardened PoE devices that are built to withstand harsh environments.

Upgrade Your Industrial PoE Network with Versa Technology

PoE-enabled switches streamline installation by consolidating power and data functions, reducing cable clutter, and allowing for a more organized and scalable industrial network architecture. In scenarios where devices need to be installed beyond the standard Ethernet cable length of 100 meters, PoE extenders provide a practical solution by offering flexibility in designing and deploying PoE across various environments.

Contact PlanetechUSA for more information on expanding your industrial PoE network.

 

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